'Pay as you go' direct production line feed, sub assembly, and line side stock optimisation
UK Automotive Onsite Logistics 'Pay as you go' direct production line feed, sub assembly, and line side stock optimisation We've implemented more vehicle model changes, across more automotive brands, than any other 3PL in the UK. Providing production logistics for some of the largest, most challenging automotive line feeds in the UK – why not pick our brains?

> Production Logistics.

'Stop Start' logistics is probably the most effective way to optimise production logistics costs, because you only carry the overhead for minimum capacity. When production exceeds your set minimum volume, you 'pay as you go,' at an agreed fixed rate. Helping you keep assembly costs to a minimum, maintain production logistics lead time KPI's, while delivering a controlled flow of parts to the line.


Next-generation logistics solutions

  • 360 onsite logistics audit & assessment
  • Optimise current process and eradicate waste
  • Identify 'next generation' transition needs
  • Provide change management solutions
  • Targeted micro projects approach
  • Shared risk and rewards contracts
  • Performance ROI guarantee
  • Outsource your biggest headaches
  • Help manage your transition challenges

It starts with a conversation - get in touch!

Simplifying and accelerating your manufacturing agility, with flexibility built in. Enabling you to adapt and evolve with the demands of this fast-changing new world of future mobility. 

The most critical aspect of internal logistics in automotive assembly manufacturing, is the time critical supply of parts and support activities, keeping the production line moving. Managing the internal logistics of key parts, from your different inbound warehouses - pre and sub assembly activities, and transporting the parts directly to the point of assembly. Allowing production to flex with changes in volumes, whilst being adaptive enough to facilitate customised products, and responsive order fulfillment.

Production logistics incorporates all supporting operations within the plant, from goods received and stored via inbound logistics, to order prep, to line feed product storage management. Providing a highly customised, integrated assembly line manufacturing logistics solution - on a 'pay as you go' basis, definitely gives you an edge.

Turn change into an advantage and rethink how 'Stop Start' logistics can become your strategic advantage.

Assembly and pre-assembly operations  

Assembly and pre-assembly operations

Assembly and pre-assembly operations can benefit your production line in multiple ways. It saves time during final assembly, it reduces the potential for errors, and saves space line side as fewer components need to be stored. It simplifies the production assembly line and optimises output.

Production line feed  

Production line feed

The most critical aspect of internal logistics in automotive assembly manufacturing, is the supply and support of production lines.

The internal logistics processes supporting the production line, need to be agile enough to flex with changes in volumes. Whilst adaptive, to facilitate customised products and responsive order fulfilment.

On production lines we work on - customers can make changes and choose options up until the production sequence is fixed - this is just six days before assembly!

Production adjustable just-in-time (JIT) warehouse  

Production adjustable just-in-time (JIT) warehouse

Approximately 25,000 separate parts are needed to make a car, and many of these are built from various components. Managing the multiple inbound deliveries, storing the components and having the technology, people and processes to pick and deliver the right parts, at the right time is essential to the line feed.

The 'Just in Time' (JIT) principle, is based upon only carrying the necessary amount of product, managing production adjustable supply means highly optimised processes.

Helping you to achieve the highest possible efficiency through production adjustable warehouse solutions.

Kitting & Light assembly  

Kitting & Light assembly

Kitting is the process of picking and delivering all of the required components required for the assembly of a given product.

Kits are assembled quickly and accurately and are delivered to the next stage of production at the right time. Assembling kits in this way is also known as ‘offline kitting.’ If your assembly line is overcrowded and the addition of more parts seems impossible, maybe we can simplify production and implement a supported Part Kitting and Sequencing cell.

Kitting eliminates your line-side clutter, reduces waste and space – why not get a free evaluation of your line feed processes?

Line side stock optimisation  

Line side stock optimisation

Keeping the production line running smoothly, whilst reducing inventory costs by lowering overstocks. Streamlines line side replenishment, free's up space and makes your line side operations more efficient.

How we work with you  

How we work with you

You may have identified a specific problem area or simply feel something could be improved and need a general review.

If you like what we suggest, you’ll get options on how you can move forward. Typically this is working on a fully costed smaller project with a performance guarantee. This means you can see how we work, and gauge the results for yourself at zero risk.

The first step is a free audit – we want to understand your business – if we can add value, we’ll tell you where, how much and the projected ROI.


Here’s how the 360 onsite logistics audit and assessment works!

Put us to the test, what have you got to lose?

Contact us for a FREE ‘on site' logistics audit – carried out under a non disclosure agreement - our findings will be reported in full confidence and will provide a detailed analysis of where savings and improvements can be made.

There’s only one condition - you must be UK based and be operating in the automotive sector, with a head count of around 25 - 30 or more operating in logistics roles.

* required fields

Cookies are currently disabled.
Please review our Cookie Policy to enable cookies and Submit this form.

For more information see our Privacy Policy.

> Insights.

Thumbnail image for Home Grown Timber - promoting a career in logistics
20th May 2024

Home Grown Timber - promoting a career in logistics

R&HA are launching a new strategy to engage with youngsters in the local area to promote a career in logistics. It celebrates our ethos of 'Home Grown Timber' where we prefer to develop people in-house and provide rapid career development.
Read News Story
Thumbnail image for A hat trick of IT Quality Standards
13th May 2024

A hat trick of IT Quality Standards

R&HA is working towards ISO 27001, ISO 27701 and TISAX information technology security and quality standards.
Read News Story
Thumbnail image for Congratulations Sorin
6th May 2024

Congratulations Sorin

Sorin has been appointed to take on the role as Health & Safety Manager, and returns to R&HA after two years as a Health and Safety Consultant.
Read News Story
Thumbnail image for 2024 Carbon Neutral
29th April 2024

2024 Carbon Neutral

One of our targets for 2024 was to be able to declare our Head Office at Lichfield as carbon neutral - and we are on our way to achieve it!
Read News Story
Thumbnail image for Farewell Aubrey
22nd April 2024

Farewell Aubrey

Aubrey Leeson Group Environmental, Health & Safety Manager is moving on to take up a similar role in Weymouth within the semiconductor and electronics assembly sector. Sorin has been appointed to take on the role as Health & Safety Manager.
Read News Story